This format captures the fastest-growing segment in the supplement market.
Retail partners are seeing demand shift toward experiential, lifestyle-driven products.

68% of millennial supplement buyers prefer chewables over pills; experiential formats drive adoption.

Chewables solve the compliance problem—when products are easy and pleasant to take, adherence goes up and customer lifetime value follows.

Comfort, familiarity, and ease translate to stronger adherence and retention.

It is the only chewable format to allow use of live probiotics instead of spores.
Designed for premium mouthfeel and clinical efficacy.

Our two-layer system combines an outer chew layer with a central filling for functional delivery:

1. Live probiotics at clinical dosages.
2. Stable at room temperature for ease of use.
3. Clean texture & premium mouthfeel that consumers enjoy.

This is more than a chewable or a gummy — it’s Burst Chew technology.

Label claim:

1. BB536™ (Bifidobacterium longum) — 2 Billion CFU per chew at end of shelf life

Real-time stability profile supporting label claim.

Our proprietary triple-protection system maintains ingredient stability and potency throughout shelf life.
This is critical for heat-sensitive actives like probiotics, enzymes, and omega-3.

Our proprietary system integrates three critical processes:

1. Low-temperature manufacturing preserves heat-sensitive actives (vitamins, probiotics, enzymes, omega-3, etc.).
2. Vacuum processing protects against oxidation and microbial contamination.
3. Nitrogen flushing maintains purity and potency by removing humidity and air.

These methods ensure high bioactivity, high dosage integrity, and maximum stability.

(For detailed data, request our White Paper)

Micro-coated actives bypass stomach acid and release in the intestines.
This targeted delivery means better absorption and no gastric discomfort—key differentiators your customers will notice.

Active droplets in the central filling are micro-coated for functional protection:

1. Prevents premature degradation in stomach acid (no burps or gastric discomfort).
2. Ensures release and absorption in the intestines, where nutrients are best absorbed.

20 months guaranteed stability, even in tropical or dry climates.
Tested under ICH Zone IVb real-time conditions, Probiotics Burst Chew™ maintains potency and sensory quality for 20 months, guaranteeing stability in all climates.

Our format bypasses the structural limitations of traditional gummies. You get formulation flexibility, higher active loads, and better bioavailability—without compromising on texture or taste.

1. Preserved actives: The controlled low manufacturing temperature (~100°F) and short cooling process help preserve the probiotics.
2. No gel-setting limits: Unlike gummies, our format doesn’t rely on gelatin or pectin for structure, allowing greater flexibility in formulation and higher inclusion of active ingredients.
3. Protective environment: Vacuum and nitrogen systems prevent oxidation and humidity exposure — meaning your actives stay potent, clean, and bioavailable.

Development timelines range from weeks to a few months, depending on complexity.
Co-investment in R&D accelerates your position in our innovation pipeline—getting your product to market faster than standard development cycles.

We meet global regulatory standards: GMP, ISO 22000, HACCP, FDA, and NSF.
Our facilities are built for brands entering regulated markets—U.S., EU, and beyond.

Yes. We have a proven track record of successful U.S. imports.
We work with Ex-Works incoterms and understand the regulatory requirements for entering the American market.

Yes. Every batch—raw materials and finished products—is third-party validated.
We partner with ISO 17025 accredited labs (Intertek, SGS, BellCert) to ensure quality and regulatory compliance.

We’ve optimized ingredient ratios for stability, taste, and mouthfeel. Each component serves a functional purpose—from structure to active protection.
Balanced with:

1. Maltitol & Isomalt for structure and sweetness.
2. Fully hydrogenated palm oil for a creamy mouthfeel and active protection.
3. Pectin (vegan) or gelatin (customized) for flexibility.
4. E473 and sorbitol for texture balance, smoothness and stability.

Yes. We can formulate zero-added-sugar products using maltitol and isomalt.
These meet EFSA standards and are safe for daily consumption across all demographics—a key selling point for health-conscious buyers.

It’s a clean-label ingredient with zero trans fats and superior functionality.
Unlike coconut or MCT oils, it provides neutral taste, creamy texture, and efficient active release at body temperature.

1. Zero trans fats: clean and safe.
2. Neutral taste, unlike coconut or MCT oils.
3. Creamy at room temperature, liquefying at body temperature to release actives efficiently.
4. Stomach-friendly coating that protects actives until gut absorption.

Our formulations support the most sought-after clean-label claims.
These claims help your product stand out in premium retail channels and appeal to health-conscious buyers.
✅ Non-GMO  ✅ No major allergens  ✅ Gluten-free  ✅ No plasticizers  ✅ No artificial colors  ✅ No preservatives  ✅ Prop 65 compliant

Yes. We offer both natural WONF flavors and artificial options. We’ll work with you to match your brand’s sensory profile and target market preferences.

We’re not just a manufacturer—we’re your R&D and innovation partner. We adapt every formulation to your functional goals, taste profile, and target regulatory market.

Boncha Bio isn’t just a manufacturer. We’re your R&D and innovation partner.
We adapt formulations to your functional goals, taste profile, and regulatory market (U.S., EU, APAC).

Each chew is individually wrapped for maximum convenience and premium positioning. This format appeals to on-the-go lifestyles while preserving freshness, potency, and hygiene—perfect for retail, gym, travel, and workplace channels.

Each chew is individually wrapped for hygiene, portability, and freshness—ideal for pockets, purses, or school bags. The protective micro-environment preserves flavor and potency, supporting long shelf life and premium presentation.

Ready to explore Probiotics Burst Chew™ for your brand?

Contact us today to discuss your product development needs:

Contact Boncha Bio