Multivitamins Burst Chew

October 09, 2025

Multivitamin Burst Chew™ — Next-Gen Chewable for Higher Adherence

SSG25 showcases how Burst Chew™ elevates multivitamins: higher active loads, excellent mouthfeel, and stability engineered for real-world use. Below you’ll find the science, manufacturing tech, and ODM pathways to take this format to market fast.


Q1. Why Leading Brands Are Shifting to Burst Chew™ Format?

This format captures the fastest-growing segment in the supplement market.
Your retail partners are seeing demand shift toward experiential, lifestyle-driven products.

Survey chart: 68% of millennials prefer chewables over pills

68% of millennial supplement buyers prefer chewables over pills. The 18–39 demographic is driving format innovation.



Q2. Why This Format Drives Higher Repeat Purchase Rates?

Chewables solve the compliance problem that’s killing your repeat sales.
When products are easy and pleasant to take, adherence goes up—and so does customer lifetime value.

Pill fatigue visualization explaining compliance issues with tablets/capsules

Around 40% of supplement buyers report pill fatigue or difficulty swallowing traditional tablets/capsules.



Q3. Loved by Consumers, Trusted by Experts — What is in your Burst Chew™?

Our dual-layer technology delivers up to 5x higher active dosage with superior bioavailability.
This isn’t just another chewable—it’s a patented system that combines science with premium user experience.

Burst Chew multivitamin dual-layer system diagram

Our two-layer system combines an outer chew layer with a central liquid or creamy active core — delivering a burst of flavor and functionality.

  1. Up to 5x higher active load than standard gummies.
  2. Enhanced bioavailability from controlled release and low-temperature preservation.
  3. Clean texture and premium mouthfeel designed for repeat enjoyment.

This is more than a chewable or a gummy — it’s Burst Chew technology.

SSG25 multivitamin Burst Chew product main image

 

Vitamins Label claims 24 Months (based on 6 Months accelerate test (ICH))
Vitamin B1 (Thiamine monocitrate) 0.61 mg
Vitamin B3 (Niacinamide) 9.34 mg NE
Vitamin B6 (Pyridoxine HCL) 0.86 mg
D-Biotin 12.56 μg
Vitamin B9 (Folic acid) 202.8 μg DFE
Vitamin C 5.75 mg
Vitamin A acetate 323.4 μg RE
Vitamin D3 2.211 μg
Vitamin E (alpha-tocopherol acetate) 4.34 μg alpha-TC
Vitamin K1 26.5 μg



Q4. What Unique Manufacturing Technology Protects Active Potency?

Our proprietary triple-protection system maintains ingredient stability and potency throughout shelf life.
This is critical for heat-sensitive actives like probiotics, enzymes, and omega-3.

Manufacturing process: low-temperature, vacuum, nitrogen protection

Our proprietary system integrates three critical processes:

  1. Low-temperature manufacturing preserves heat-sensitive actives (vitamins, enzymes, probiotics, omega-3, etc.).
  2. Vacuum processing protects against oxidation and microbial contamination.
  3. Nitrogen flushing maintains purity and potency by removing humidity and air.

These methods ensure high bioactivity, high dosage integrity, and maximum stability.

(For detailed data, request our White Paper)



Q5. How Does Smart Coating Improve Bioavailability?

Micro-coated actives bypass stomach acid and release in the intestines.
This targeted delivery means better absorption and no gastric discomfort—key differentiators your customers will notice.

Micro-coating targeted intestinal release diagram

Active droplets in the central filling are micro-coated for functional protection:

  1. Prevents premature degradation in stomach acid (no burps or gastric discomfort).
  2. Ensures release and absorption in the intestines, where nutrients are best absorbed.


Q6. What’s the Proven Shelf Life?

24 months guaranteed stability, even in tropical or dry climates.
Tested under ICH Zone IVb accelerated and real-time conditions, Burst Chew™ maintains potency and sensory quality for 24 months, guaranteeing stability in all climates.



Q7. Why Can Burst Chew™ Deliver Higher Dosage Than Gummies?

Our format bypasses the structural limitations of traditional gummies. You get formulation flexibility, higher active loads, and better bioavailability—without compromising on texture or taste.

  1. No gel-setting limits: Unlike gummies, our format doesn’t rely on gelatin or pectin for structure, allowing greater flexibility in formulation and higher inclusion of active ingredients.
  2. Preserved actives: The short cooling process (≈10 minutes) and controlled low temperatures minimize active degradation.
  3. Protective environment: Vacuum and nitrogen systems prevent oxidation and humidity exposure—meaning your actives stay potent, clean, and bioavailable.


Q8. How Fast Can You Bring My Product to Market?

Development timelines range from weeks to a few months, depending on complexity.
Co-investment in R&D accelerates your position in our innovation pipeline—getting your product to market faster than standard development cycles.



Q9. What Certifications Does Your Facility Hold?

We meet global regulatory standards: GMP, ISO 22000, HACCP, FDA, and NSF.
Our facilities are built for brands entering regulated markets—U.S., EU, and beyond.

Certification badges: GMP, ISO 22000, HACCP, FDA, NSF



Q10. Can You Supply to the U.S. Market?

Yes. We have a proven track record of successful U.S. imports.
We work with Ex-Works incoterms and understand the regulatory requirements for entering the American market.

Illustration of U.S. import workflow for supplements




Q11. Are Products Third-Party Tested?

Yes. Every batch—raw materials and finished products—is third-party validated.
We partner with ISO 17025 accredited labs (Intertek, SGS, BellCert) to ensure quality and regulatory compliance.

Third-party labs: Intertek, SGS, BellCert




Q12. What’s the Formulation Science Behind the Texture?

We’ve optimized ingredient ratios for stability, taste, and mouthfeel. Each component serves a functional purpose—from structure to active protection.
Balanced with:

  1. Malto-oligosaccharides for structure and sweetness.
  2. Fully hydrogenated palm oil for a creamy mouthfeel and active protection.
  3. Pectin (vegan) or gelatin (customized) for flexibility.
  4. E473 and sorbitol for texture balance, smoothness and stability.


Q13. Do You Offer Sugar-Free Formulations?

Yes. We can formulate zero-added-sugar products using maltitol and isomalt.
These meet EFSA standards and are safe for daily consumption across all demographics—a key selling point for health-conscious buyers.



Q14. Why Use Fully Hydrogenated Palm Oil?

It’s a clean-label ingredient with zero trans fats and superior functionality.
Unlike coconut or MCT oils, it provides neutral taste, creamy texture, and efficient active release at body temperature.

  1. Zero trans fats: clean and safe.
  2. Neutral taste, unlike coconut or MCT oils.
  3. Creamy at room temperature, liquefying at body temperature to release actives efficiently.
  4. Stomach-friendly coating that protects actives until gut absorption.


Q15. What Clean-Label Claims Can I Make?

Our formulations support the most sought-after clean-label claims.
These claims help your product stand out in premium retail channels and appeal to health-conscious buyers.
✅ Non-GMO  ✅ No major allergens  ✅ Gluten-free  ✅ No plasticizers  ✅ No artificial colors  ✅ No preservatives  ✅ Prop 65 compliant

Clean-label icons: Non-GMO, Allergen-free, Gluten-free, No plasticizers, No artificial colors, No preservatives, Prop 65 compliant



Q16. Can You Customize Flavors?

Yes. We offer both natural WONF flavors and artificial options. We’ll work with you to match your brand’s sensory profile and target market preferences.



Q17. How Does Co-Development Work?

We’re not just a manufacturer—we’re your R&D and innovation partner. We adapt every formulation to your functional goals, taste profile, and target regulatory market (U.S., EU, APAC).



Q18. What’s the Packaging Format?

Each chew is individually wrapped for maximum convenience and premium positioning. This format appeals to on-the-go lifestyles while preserving freshness, potency, and hygiene—perfect for retail, gym, travel, and workplace channels.

Each chew is individually wrapped for hygiene, portability, and freshness—ideal for pockets, purses, or school bags. The protective micro-environment preserves flavor and potency, supporting long shelf life and premium presentation.

 

Ready to build your Burst Chew™ multivitamin line?

Contact us today to discuss your product development needs:

Contact Boncha Bio

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