EnduraSurge Burst Chew

October 09, 2025

EnduraSurge Burst Chew™ — S7® Nitric Oxide Boost for Endurance & Energy

Engineered for athletes and active lifestyles, EnduraSurge Burst Chew™ delivers S7® plant extract, electrolytes, and B-vitamins in a water-free, on-the-go format. The result: superior bioavailability, enhanced endurance, and repeat purchases—without compromises on taste or stability.


Q1. Why Leading Brands Are Shifting to Burst Chew™ Format?

This format captures the fastest-growing segment in the supplement market.
Your retail partners are seeing demand shift toward experiential, lifestyle-driven products.

Chart showing 68% of millennial supplement buyers prefer chewables over pills

Market Data: 68% of millennial supplement buyers prefer chewables over pills when given the choice. The 18–39 age demographic is driving format innovation across categories. These buyers want products that fit their experiential, lifestyle-driven mindset — convenient, enjoyable, and designed for life on the go.



Q2. Why This Format Drives Higher Repeat Purchase Rates?

Chewables solve the compliance problem that's killing your repeat sales.
When products are easy and pleasant to take, adherence goes up—and so does customer lifetime value.

Pill fatigue infographic highlighting adherence advantages of chewables

The Industry Challenge: Around 40% of supplement buyers report pill fatigue or difficulty swallowing traditional tablets or capsules. When supplements are unpleasant to take, users abandon them — and brands lose repeat sales.
The Chewable Advantage: Comfort, familiarity, and ease. The result? Higher adherence, stronger customer satisfaction, and better long-term retention for your brand.



Q3. Loved by Consumers, Trusted by Experts—What's in Your Burst Chew™?

This isn't just another chewable—it's a patented system that combines science with premium user experience.
Our central-filling system delivers a burst of flavor and functionality.

  1. No need for water
  2. Easy to carry and use during the effort (running, bicycling...)

This is more than a simple chewable or a gummy — it's Burst Chew technology.




Q4. What Unique Manufacturing Technology Protects Active Potency?

Our proprietary triple-protection system maintains ingredient stability and potency throughout shelf life.
This is critical for heat-sensitive actives like probiotics, enzymes, and omega-3.

Manufacturing process: low-temperature, vacuum, and nitrogen protection schematic

Our proprietary system integrates three critical processes:

  1. Low-temperature manufacturing preserves heat-sensitive actives.
  2. Vacuum processing protects against oxidation and microbial contamination.
  3. Nitrogen flushing maintains purity and potency by removing humidity and air.

These methods ensure high bioactivity, high dosage integrity, and maximum stability.

(For detailed data, request our White Paper)




Q5. How Does Smart Coating Improve Bioavailability?

Micro-coated actives bypass stomach acid and release in the intestines.
This targeted delivery means better absorption and no gastric discomfort—key differentiators your customers will notice.

Smart coating diagram showing targeted intestinal release mechanism

Active droplets in the central filling are micro-coated for functional protection:

  1. Prevents premature degradation in stomach acid (no burps or gastric discomfort).
  2. Ensures release and absorption in the intestines, where nutrients are best absorbed.



Q6. What Benefits Does This Version of Burst Chew™ Offer?
Active Ingredient Marketing Scientific / Mechanistic Explanation
S7® Natural Plant Extract (25 mg)
(Green Coffee Extract + Green Tea Extract + Turmeric Extract + Blueberry + Broccoli + Tart Cherry + Kale)
• Increases nitric oxide (NO) levels* S7® is a clinically backed blend of seven plant extracts (green coffee bean, green tea, turmeric, tart cherry, blueberry, broccoli, kale). It’s been shown to increase endogenous nitric oxide production by up to 230%, improving vasodilation, oxygen utilization, and nutrient transport to muscles — without the use of nitrates.
• Improves oxygen delivery and blood flow*
• Enhances endurance and perceived energy*
Niacin (as Niacinamide) • Supports energy metabolism* Niacin (vitamin B3) is crucial in forming NAD+/NADH, coenzymes involved in cellular energy (ATP) production. It helps convert carbohydrates, fats, and proteins into energy, optimizing endurance and post-exercise recovery. Niacinamide form minimizes flushing and supports muscle energy efficiency.
• Reduces fatigue during exercise*
• Aids muscle recovery*
Sodium (10 mg) • Maintains hydration and electrolyte balance* Sodium is the primary extracellular electrolyte, maintaining fluid balance, nerve conduction, and muscle function. Even slight sodium depletion during sweating can impair endurance and cognitive function. Small replenishments help prevent hyponatremia and sustain neuromuscular performance.
• Prevents muscle cramps*
• Supports sustained performance*
Magnesium (10 mg) • Reduces muscle cramps and fatigue* Magnesium is a cofactor in over 300 enzymatic reactions, including those involved in energy metabolism, protein synthesis, and muscle contraction. It aids in oxygen utilization, reduces lactic acid buildup, and prevents muscle spasms after prolonged exercise.
• Supports oxygen use and ATP synthesis*
• Enhances recovery*

*This statement has not been evaluated by the Food and Drug Administration. This product is not intended to diagnose, treat, cure, or prevent any disease.




Q7. Why Can Burst Chew™ Deliver Higher Dosage Than Gummies?

Our format bypasses the structural limitations of traditional gummies. You get formulation flexibility, higher active loads, and better bioavailability—without compromising on texture or taste.

  1. Preserved actives: The controlled low manufacturing temperature (~100°F) and short cooling process help preserve the actives.
  2. No gel-setting limits: Unlike gummies, our format doesn't rely on gelatin or pectin for structure, allowing greater flexibility in formulation and higher inclusion of active ingredients.
  3. Protective environment: Vacuum and nitrogen systems prevent oxidation and humidity exposure — meaning your actives stay potent, clean, and bioavailable.



Q8. How Fast Can You Bring My Product to Market?

Development timelines range from weeks to a few months, depending on complexity.
Co-investment in R&D accelerates your position in our innovation pipeline—getting your product to market faster than standard development cycles.




Q9. What Certifications Does Your Facility Hold?

We meet global regulatory standards: GMP, ISO 22000, HACCP, FDA, and NSF.
Our facilities are built for brands entering regulated markets—U.S., EU, and beyond.

Certification badges: GMP, ISO 22000, HACCP, FDA, NSF



Q10. Can You Supply to the U.S. Market?

Yes. We have a proven track record of successful U.S. imports.
We work with Ex-Works incoterms and understand the regulatory requirements for entering the American market.

U.S. import logistics illustration with map



Q11. Are Products Third-Party Tested?

Yes. Every batch—raw materials and finished products—is third-party validated.
We partner with ISO 17025 accredited labs (Intertek, SGS, BellCert) to ensure quality and regulatory compliance.

Third-party lab partner logos: Intertek, SGS, BellCert




Q12. What's the Formulation Science Behind the Texture?

We've optimized ingredient ratios for stability, taste, and mouthfeel. Each component serves a functional purpose—from structure to active protection.
Balanced with:

  1. maltitol and isomalt for structure and sweetness.
  2. Fully hydrogenated palm oil for a creamy mouthfeel and active protection.
  3. Pectin (vegan) or gelatin (customized) for flexibility.
  4. E473 and sorbitol for texture balance, smoothness and stability.



Q13. Why Use Fully Hydrogenated Palm Oil?

It's a clean-label ingredient with zero trans fats and superior functionality.
Unlike coconut or MCT oils, it provides neutral taste, creamy texture, and efficient active release at body temperature.

  1. Zero trans fats: clean and safe.
  2. Neutral taste, unlike coconut or MCT oils.
  3. Creamy at room temperature, liquefying at body temperature to release actives efficiently.
  4. Stomach-friendly coating that protects actives until gut absorption.



Q14. What Clean-Label Claims Can I Make?

Our formulations support the most sought-after clean-label claims.
These claims help your product stand out in premium retail channels and appeal to health-conscious buyers.
✅ Non-GMO  ✅ No major allergens  ✅ Gluten-free  ✅ No plasticizers  ✅ No artificial colors  ✅ No preservatives  ✅ Prop 65 compliant

Clean-label claim icons: Non-GMO, Allergen-free, Gluten-free, No plasticizers, No artificial colors, No preservatives, Prop 65 compliant




Q15. Can You Customize Flavors?

Yes. We offer both natural WONF flavors and artificial options. We'll work with you to match your brand's sensory profile and target market preferences.

Available with natural WONF flavors or artificial options, customized to your brand's sensory target.




Q16. How Does Co-Development Work?

We're not just a manufacturer—we're your R&D and innovation partner. We adapt every formulation to your functional goals, taste profile, and target regulatory market.

Boncha Bio isn't just a manufacturer. We're your R&D and innovation partner.
We adapt formulations to your functional goals, taste profile, and regulatory market (U.S., EU, APAC).




Q17. What's the Packaging Format?

Each chew is individually wrapped for maximum convenience and premium positioning. This format appeals to on-the-go lifestyles while preserving freshness, potency, and hygiene—perfect for retail, gym, travel, and workplace channels.

Each chew is individually wrapped for hygiene, portability, and freshness — ideal for pockets, purses, or school bags. The protective micro-environment preserves flavor and potency, supporting long shelf life and premium presentation.



 

Ready to explore Burst Chew™ technology for your brand?

Contact us today to discuss your product development needs:

Contact Boncha Bio

Article keywords

Keyword Search

Subscribe to Newsletter

Name
E-mail